Barrel-Entry Proof: Let’s Dive In! | Whiskey Raiders
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Barrel-Entry Proof: Let’s Dive In!

Barrel-entry proof

An employee at the Bardstown Bourbon Company seals a barrel after it was filled with bourbon April 11, 2019, in Bardstown, Kentucky. Read on to learn all about barrel-entry proof. (Photo: ANDREW CABALLERO-REYNOLDS/AFP via Getty Images)

In alcohol, proof is the measured amount of ethanol. The origin of the term comes from England, where it meant 1.821 times the alcohol by volume around the sixteenth century. Today, while the term has been phased out by many countries, including the UK, where it originated, and the European Union, it stands for twice the Alcohol By Volume (ABV). The story of proof goes deeper, with some legends surrounding the ignition of gunpowder and the early use of hydrometers, but today it’s fairly standardized.

In the bourbon world, there’s a certain mystique around the proof at which the whiskey enters the barrel. Dusty hunters, a term for people who collect “dusties,” old bottles that have accumulated dust, target specific barrel-entry proof Wild Turkey releases to specific barrel-entry proof Stitzel Weller bottles.

Bourbon has very strict rules when it comes to distillation proof and barrel-entry proof. Bourbon can be distilled at no higher than 160 proof and go into the barrel at no higher than 125 proof. It can be bottled at no lower than 80 proof.

This doesn’t mean that bourbon has to come off the still at precisely 160 proof nor go into the barrel at 125 proof. Also, as seen on many bottles, 80 proof is the low and far from the high (there is no bottling proof upper limit).

The barrel entry proof used to be limited to 110 and was raised in 1962 to the current 125 proof.

The first question someone unfamiliar might ask is: “If it comes off the still at 160 proof and goes into the barrel at 125 proof, how does it get there and why?”

Well, the “why” is relatively easy to answer and will come off as cynical, even though it’s not: money. To get from 160 proof to 125 they blend water (generally over time) into the whiskey and then barrel it at 125 proof. By distilling to 160 and barreling at 125, the distilleries get the most final product, the best bang for their buck. Now, you could distill at 160 proof and barrel at 80 (the lowest legal entry proof), but the product you’d get would be less than desirable, so it’s all about striking the perfect balance. Volume matters when you’re talking about 50-plus extra bottles per barrel.

Barrel-entry proof wasn’t even fully set in stone until the Federal Alcohol Administration Act of 1935, which said that bourbon had to be withdrawn from the cistern room of the distillery at no more than 110 proof and no less than 80 proof.

Now, prior to the change in 1962 from 110 to 125 proof, the general barrel-entry proof was around 107. You may believe the tradition of “full proof” was started in recent years, but it actually goes back much further. When you saw bottles of Old Weller 107 Barrel Proof, what they were in fact claiming was the barrel-entry proof, similar to today’s full proof offerings.

To reiterate, for the sake of profits, the higher the barrel-entry proof, the more product can be produced. When the switch happened in 1962, the only major distillery to continue using 110 proof as the barrel-entry proof was Maker’s Mark.

High vs. Low Barrel-Entry Proofs

OK, that’s a lot of talk about numbers and when those numbers changed, but the real question is, what does a high barrel-entry proof mean versus a lower barrel-entry proof, does it matter, and if so, why?

In speaking with a number of master distillers past and present, this is a topic of interest and friendly debate. Michter’s is generally one of the first distilleries people go to when speaking about barrel-entry proof, as Michter’s purposefully went to a very low barrel-entry proof of 103. Michter’s believes that the lower barrel-entry proof combined with water causes a breakdown in the chemicals that causes astringency and thin, bitter oak flavors while providing the best overall flavor.

Now, you may be wondering: “You just said combined with water; isn’t that what we want to avoid?” Bourbon’s color intensity and the congener concentration, which is what produces caramels, vanilla, baking spices and more flavors, decreases as the barrel entry proof increased.

The lower proof makes it easier to dissolve those delectable sugars in the wood. Water molecules are smaller than alcohol molecules, and the water particles, therefore, penetrate the wood more easily. Once those sugars from the wood are dissolved, the tannic and unwanted flavors evaporate more quickly. Back to the water mentioned above, adding more water in the beginning means adding less at the end, and thus a more intact product is achieved.

The Russells at Wild Turkey agree that a lower barrel-entry proof produces a better, more full product. When Wild Turkey started, its barrel-entry proof was 105. At some point (this data point is lost to history, unfortunately), the barrel entry proof moved to 107. It remained 107 until sometime before 2002, at which point it moved to 110 proof, and around 2006 it was pushed to the current 115 proof, still below the maximum of 125 proof. Less water at the end is almost always going to produce a better final product assuming that the initial product that goes into the barrel is a quality product.

Exceptions to the Rule

So what does that mean for distilleries that put their bourbons into the barrel at 125 proof? Well, Heaven Hill and Buffalo Trace both produce highly coveted whiskeys that enter the barrel at 125 proof (with a few exceptions, including Buffalo Trace’s Weller line, which goes in at 114 proof).

Buffalo Trace has been running an experimental collection for a very long time, and during that ongoing series, it determined its optimal barrel-entry proofs are 115 for wheated bourbons and 125 for bourbons with rye.

This brings us to Maker’s Mark, which still goes into the barrel at 110 proof but recently released its DNA series, testing other barrel-entry proofs. Jane Bowie, whose innovation has been a phenomenal asset to Maker’s, headed this project up. Eight years ago, Maker’s Mark took a 100-barrel lot and broke them into four sets of 25 barrels each. The 130-proof distillate was then cut to 125, 120, 115 and 110 proof for each of the lots. These were then dumped at barrel proof. The results for Bowie and Maker’s? 110 proof is still the correct proof for Maker’s. I love that they tried this, though, and look forward to giving all four a go myself.

This is a long way of saying that barrel-entry proof does have an effect on the final product, but at the end of the day, it’s still just one aspect. It hasn’t stopped the rush on Buffalo Trace products and certainly doesn’t prevent them from being wonderful. The same goes for Heaven Hill and all other distilleries that use a barrel-entry proof of 125.

Can a lower barrel-entry proof make for a better final product? Absolutely. Who doesn’t love Wild Turkey or Michter’s barrel-proof rye? How about Four Roses? At the end of the day, there are many factors that go into producing incredible whiskey, and I’m confident all of the distilleries have a good idea of what they’re doing, but I do love the quest for producing the best possible product and the throwback to the mid-1900s for whiskey. Barrel-entry proof is also likely one of the reasons that some dusties are so sought after.

A few of distilleries that use a lower barrel-entry proof

Michter’s: 103 proof
Wild Turkey: 115 proof
Maker’s Mark: 110 proof
Four Roses: 120 proof
Peerless: 107 proof
M.B. Roland: 105 proof
Weller/Van Winkle: 114 proof
Wilderness Trail: 100 and 105 proof

Hopefully, this information provides a little glimpse into how we end up with so many varied and wonderful whiskies today!

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